Motor core, monga gawo lapakati pagalimoto, pachimake chitsulo ndi mawu osakhala akatswiri pamakampani amagetsi, ndipo pachimake chitsulo ndi maginito.Pakatikati pachitsulo (magnetic core) imagwira ntchito yofunika kwambiri mu mota yonse.Amagwiritsidwa ntchito kuonjezera kusinthasintha kwa maginito a coil inductance ndikukwaniritsa kutembenuka kwakukulu kwa mphamvu yamagetsi.Pakatikati pa injini nthawi zambiri amakhala ndi stator ndi rotor.Stator nthawi zambiri ndi gawo losazungulira, ndipo rotor nthawi zambiri imayikidwa mkati mwa stator.
Mitundu yogwiritsira ntchito injini yachitsulo ndi yotakata kwambiri, motor stepper, AC ndi DC motor, geared motor, rotor motor yakunja, motor shaded pole, synchronous asynchronous motor, etc.Kwa injini yomalizidwa, koloko ya injini imagwira ntchito yofunika kwambiri pazowonjezera zamagalimoto.Kuti muwongolere magwiridwe antchito onse a mota, ndikofunikira kuwongolera magwiridwe antchito a motor core.Nthawi zambiri, magwiridwe antchito amtunduwu amatha kuthetsedwa ndikuwongolera zida zachitsulo chapakati, kusintha maginito azinthu, ndikuwongolera kukula kwachitsulo.
Chitsulo chabwino cha chitsulo chimafunika kusindikizidwa ndi kupondaponda kwachitsulo, pogwiritsa ntchito njira yodziwikiratu, kenako ndikudindidwa ndi makina opondaponda olondola kwambiri.Ubwino wa izi ndikuti umphumphu wa ndege wa mankhwalawa ukhoza kutsimikiziridwa mokulirapo, ndipo kulondola kwa mankhwalawa kumatha kutsimikiziridwa mokulirapo.
Nthawi zambiri ma cores apamwamba kwambiri amapangidwa ndi izi.Kupondereza kwachitsulo kosalekeza kopitilira muyeso kumafa, makina opondaponda othamanga kwambiri, komanso akatswiri odziwa bwino ntchito yopanga magalimoto amatha kukulitsa zokolola zamagalimoto abwino.
Ukadaulo wamakono wapampando ndiukadaulo wapamwamba womwe umaphatikiza matekinoloje osiyanasiyana monga zida, nkhungu, zida ndi njira.Ukadaulo wothamanga kwambiri ndiukadaulo wotsogola wopangidwa mzaka 20 zapitazi.Ukadaulo wamakono wa masitampu a motor stator ndi rotor iron core part ndikugwiritsa ntchito kulondola kwambiri, kuchita bwino kwambiri, moyo wautali, kufa kwapaintaneti kopitilira muyeso komwe kumaphatikiza njira iliyonse mumitundu iwiri kuti ingomenya nkhonya yothamanga kwambiri. .Mchitidwe wokhomerera ndi kukhomerera.Chovalacho chikatuluka mu koyiloyo, imayikidwa koyamba ndi makina owongolera, kenako imadyetsedwa ndi chipangizo chodyera chokha, ndiyeno chingwecho chimalowa mu nkhungu, chomwe chimatha kumangomaliza kukhomerera, kupanga, kumaliza, kudula, ndi iron core.Kukhomerera kwa chitsulo chodziwikiratu, kutsekedwa ndi lamination yokhotakhota, kutsekedwa ndi rotary lamination, ndi zina zotero, kuti apereke mbali zomalizidwa zachitsulo kuchokera ku nkhungu, ndondomeko yonse yokhomerera imatsirizidwa pa makina othamanga kwambiri (asonyezedwa mu Chithunzi 1).
Ndi chitukuko chosalekeza cha ukadaulo wopangira magalimoto, ukadaulo wamakono wosindikizira umayambitsidwa ndi njira yopangira ma mota pachimake, omwe tsopano akuvomerezedwa ndi opanga magalimoto, ndipo njira zopangira makina opangira ma mota ndizotsogola kwambiri.M'mayiko akunja, opanga magalimoto apamwamba kwambiri amagwiritsa ntchito ukadaulo wamakono wopondaponda nkhonya zapakati pachitsulo.Ku China, njira yopangira zosindikizira zachitsulo ndi ukadaulo wamakono wopondaponda ukukulitsidwa, ndipo ukadaulo wapamwambawu ukukula kwambiri.M'makampani opanga magalimoto, ubwino wa njira yopangira magalimotoyi wakhala ukugwiritsidwa ntchito ndi opanga ambiri.Samalani.Poyerekeza ndi ntchito yoyambirira ya nkhungu wamba ndi zida nkhonya zitsulo pachimake mbali, ntchito zamakono zopondaponda nkhonya mbali chitsulo pakati ali ndi makhalidwe a zochita zokha, mkulu dimensional molondola, ndi moyo wautali utumiki wa nkhungu, amene ali oyenera kukhomerera.kupanga kwakukulu kwa magawo.Popeza kufa kopitilira muyeso kwamasiteshoni ambiri ndi njira yokhomerera yomwe imaphatikiza njira zambiri zosinthira pamafa awiri, njira yopangira ma mota imachepetsedwa, komanso kupanga bwino kwa mota kumakhala bwino.
1. Zida zamakono zopondaponda zothamanga kwambiri
Maonekedwe olondola a masitampu amakono othamanga kwambiri ndi osasiyanitsidwa ndi mgwirizano wa makina okhomerera othamanga kwambiri.Pakali pano, chitukuko cha luso lamakono la masitampu kunyumba ndi kunja ndi makina amodzi, makina, kudyetsa basi, kutsitsa katundu, ndi zinthu zomalizidwa zokha.Ukadaulo wothamanga kwambiri wagwiritsidwa ntchito kwambiri kunyumba ndi kunja.kulitsa.Kuthamanga kwa stator ndi rotor iron core progressive kufa kwa motor nthawi zambiri kumakhala 200 mpaka 400 nthawi / min, ndipo ambiri a iwo amagwira ntchito mkati mwa kupondaponda kwapakatikati.Zofunikira zaukadaulo za kufa kolondola kopitilira patsogolo kokhazikika kokhazikika kwa stator ndi chitsulo cha rotor pachimake cha injini yopondera kwa nkhonya yothamanga kwambiri ndikuti slider ya nkhonya imakhala yolondola kwambiri pakatikati pakufa, chifukwa imakhudza nkhonya zodziwikiratu za nkhonya za stator ndi rotor mu kufa.Quality mavuto pachimake ndondomeko.Tsopano zida zopondera mwatsatanetsatane zikukula molunjika ku liwiro lalitali, kulondola kwambiri komanso kukhazikika kwabwino, makamaka m'zaka zaposachedwa, kukula kwachangu kwa makina okhomerera othamanga kwambiri kwathandiza kwambiri pakuwongolera magwiridwe antchito a zida zopondaponda.Makina okhomerera othamanga kwambiri ndi otsogola kwambiri pamapangidwe ake komanso amapangidwa mwaluso kwambiri.Ndi yoyenera kupondaponda kothamanga kwambiri kwa ma multi-station carbide progressive die, ndipo imatha kusintha kwambiri moyo wautumiki wa imfa yopita patsogolo.
Zomwe zimakhomeredwa ndi kufa kopitilira muyeso zili ngati koyilo, kotero zida zamakono zopondera zili ndi zida zothandizira monga uncoiler ndi leveler.Mawonekedwe am'mapangidwe monga feeder-adjustable feeder, etc., amagwiritsidwa ntchito motsatana ndi zida zamakono zosindikizira.Chifukwa cha kuchuluka kwa nkhonya zodziwikiratu komanso kuthamanga kwa zida zamakono zopondera, kuti zitsimikizire chitetezo chakufa panthawi yokhomerera, zida zamakono zokhomerera zimakhala ndi zida zowongolera zamagetsi pakachitika zolakwika, monga kufa panthawi yokhomerera.Ngati cholakwika chikachitika pakati, chizindikiro cholakwacho chidzatumizidwa nthawi yomweyo kumagetsi oyendetsa magetsi, ndipo magetsi oyendetsa magetsi adzatumiza chizindikiro kuti asiye makina osindikizira mwamsanga.Pakalipano, zida zamakono zosindikizira zomwe zimagwiritsidwa ntchito popondaponda stator ndi rotor core part of motors makamaka zikuphatikizapo: Germany: SCHULER , Japan: AIDA nkhonya yothamanga kwambiri, nkhonya yothamanga kwambiri ya DOBBY, nkhonya yothamanga kwambiri ya ISIS, United States ili ndi: MINSTER mkulu-liwiro nkhonya, Taiwan ali : Yingyu mkulu-liwiro nkhonya, etc. Izi mwatsatanetsatane mkulu-liwiro nkhonya ndi mkulu kudyetsa kulondola, kukhomerera kulondola ndi kulimba makina, ndi odalirika makina chitetezo dongosolo.Liwiro lokhomerera nthawi zambiri limakhala la 200 mpaka 600 nthawi / min , yomwe ndi yoyenera kumenya nkhonya zokha za stator ndi rotor cores ya mota.Mapepala ndi zigawo zomangika zokhala ndi ma sheet opindika, ozungulira okha.
2. Ukadaulo wamakono wamafa wama motor stator ndi rotor core
2.1Mwachidule cha kufa kwapang'onopang'ono kwa stator ndi rotor pachimake cha injiniMumsika wamagalimoto, ma stator ndi rotor cores ndi chimodzi mwazinthu zofunika kwambiri zamagalimoto, ndipo mawonekedwe ake amakhudza mwachindunji magwiridwe antchito agalimoto.Njira yachikhalidwe yopangira zitsulo zachitsulo ndikutulutsa zidutswa za stator ndi rotor (zidutswa zotayirira) ndi nkhungu wamba, ndiyeno gwiritsani ntchito rivet riveting, buckle kapena argon arc welding ndi njira zina zopangira chitsulo.Chitsulo chachitsulo chimafunikanso kupotozedwa pamanja kuchokera pagawo lolowera.The stepper galimoto amafuna stator ndi rotor cores kukhala yunifolomu maginito katundu ndi makulidwe malangizo, ndi stator pachimake ndi rotor pachimake kukhomerera zidutswa zofunika atembenuza pa ngodya inayake, monga kugwiritsa ntchito njira zachikhalidwe.Kupanga, kutsika kwachangu, kulondola kumakhala kovuta kukwaniritsa zofunikira zaukadaulo.Tsopano ndi chitukuko chofulumira chaukadaulo wopondereza wothamanga kwambiri, masitampu othamanga kwambiri opitilira masiteshoni ambiri akhala akugwiritsidwa ntchito kwambiri m'magalimoto ndi zida zamagetsi kuti apange zida zachitsulo zodziwikiratu.Ma stator ndi rotor iron cores amathanso kupindika ndikumangika.Poyerekeza ndi kufa kokhomerera wamba, kufa kopitilira muyeso kopitilira masiteshoni ambiri kuli ndi ubwino wokhomerera kwambiri, kupanga bwino kwambiri, moyo wautali wautumiki, komanso kulondola kosasinthika kwazitsulo zokhomeredwa.Zabwino, zosavuta kupanga zokha, zoyenera kupanga misa ndi zabwino zina, ndikuwongolera kakulidwe ka zisankho zolondola pamakampani opanga magalimoto.Stator ndi rotor automatic stacking riveting motsogola kufa ali mkulu kupanga mwatsatanetsatane, mapangidwe apamwamba, ndi mkulu luso luso makina makina, kuwerengera kulekana limagwirira ndi chitetezo limagwirira, etc. .Zigawo zazikulu za kufa kwapang'onopang'ono, nkhonya ndi kufa kwa concave, zimapangidwa ndi zida zomangidwa ndi simenti, zomwe zimatha kukhomeredwa nthawi zopitilira 1.5 miliyoni nthawi iliyonse yomwe m'mphepete mwawongoleredwa, ndipo moyo wonse wakufa umaposa 120. nthawi miliyoni.
2.2Ukadaulo wodziwikiratu wamagalimoto a stator ndi rotor coreUkadaulo wodziwikiratu wotsogola pamafa opita patsogolo ndikuyika njira yoyambira yopangira chitsulo (kutulutsa zitsulo zotayirira - gwirizanitsani zidutswazo - kukwera) mu nkhungu kuti mumalize, ndi, pamaziko a patsogolo kufa Ukadaulo watsopano kupondaponda, kuwonjezera pa kukhomerera mawonekedwe amafuna stator, dzenje kutsinde pa rotor, dzenje kagawo, etc., akuwonjezera stacking riveting mfundo zofunika kuti stacking riveting wa. ma stator ndi rotor cores ndi mabowo owerengera omwe amalekanitsa ma stacking riveting points.Stamping station, ndikusintha malo oyambira osamveka a stator ndi rotor kukhala stacking riveting station yomwe imagwira ntchito yobisa poyamba, ndiyeno imapangitsa kuti pepala lililonse lokhomerera lipange njira ya stacking riveting ndi njira yowerengera ma stacking (kuwonetsetsa makulidwe a chuma chapakati).Mwachitsanzo, ngati ma stator ndi rotor cores akuyenera kukhala ndi torsion ndi rotary stacking riveting riveting, tsinde lapansi la chozungulira chozungulira chozungulira kapena stator blanking station liyenera kukhala ndi makina opotoka kapena makina ozungulira, ndipo malo ozungulira akusintha nthawi zonse. nkhonya chidutswa.Kapena tembenuzani malo kuti mukwaniritse ntchitoyi, kuti mukwaniritse zofunikira zaukadaulo kuti mukwaniritse basi stacking riveting ndi rotary stacking riveting ya kukhomerera mumagulu awiri a nkhungu.
2.2.1The ndondomeko basi lamination mapangidwe chitsulo pachimake ndi motere: nkhonya kunja riveting mfundo za mawonekedwe a geometric pa mbali yoyenera ya stator ndi rotor kukhomerera zidutswa.Mawonekedwe a ma riveting point akuwonetsedwa Chithunzi 2.Ndi convex, ndiyeno pamene gawo lotambasuka la nkhonya yam'mbuyo ya kukula kofananako lilowetsedwa mu dzenje la nkhonya yotsatira, "kusokoneza" kumapangidwa mwachilengedwe mu mphete yomangirira ya nkhonya yakufayo kuti ikwaniritse. kukanika.Cholinga cha mgwirizano wokhazikika chikuwonetsedwa mu Chithunzi 3.Njira yopangira chitsulo pakati pa nkhungu ndikupanga gawo lopindika la nsonga yopindika ya pepala lakumtunda Pamene nkhonya yopanda kanthu imagwira ntchito, m'munsi mwake imagwiritsa ntchito mphamvu zomwe zimachitika chifukwa cha kukangana pakati pa mawonekedwe ake ndi khoma lakufa. kupanga zidutswa ziwirizo zigwirizane. Mwa njira iyi, kupyolera mukukhomerera kosalekeza kwa makina othamanga othamanga kwambiri, chitsulo chachitsulo chowoneka bwino chikhoza kupezeka chomwe chimakonzedwa chimodzi ndi chimodzi, ma burrs ali mbali imodzi ndipo amakhala ndi makulidwe enaake.
2.2.2Njira yowongolera makulidwe azitsulo zachitsulo pachimake ndikubowoleza pazigawo zokhomerera pachidutswa chomaliza pomwe kuchuluka kwazitsulo zachitsulo kumakonzedweratu, kotero kuti zitsulo zachitsulo zimalekanitsidwa molingana ndi kuchuluka komwe kunayikidwiratu, monga. zikuwonetsedwa Chithunzi 4 .Chipangizo chowerengera ndi kulekanitsa chodziwikiratu chimakonzedwa pamapangidwe a nkhungu, monga zikuwonekera mu FIG.5 .
Pali njira yopangira mbale pa nkhonya ya counter, kukoka mbale kumayendetsedwa ndi silinda, zochita za silinda zimayendetsedwa ndi valve solenoid, ndipo valve solenoid imachita motsatira malangizo operekedwa ndi bokosi lolamulira.Chizindikiro cha sitiroko iliyonse ya nkhonya ndikulowetsa mubokosi lowongolera.Pamene chiwerengero chokhazikitsidwa cha zidutswa chikugwedezeka, bokosi lolamulira lidzatumiza chizindikiro, kupyolera mu valve solenoid ndi silinda ya mpweya, mbale yopopera idzasuntha, kotero kuti nkhonya yowerengera ikhoza kukwaniritsa cholinga chowerengera kulekana.Ndiko kuti, cholinga cha kukhomerera dzenje metering osati kukhomerera dzenje metering zimatheka pa stacking riveting mfundo ya nkhonya chidutswa.The makulidwe lamination wa pachimake chitsulo akhoza kukhazikitsidwa nokha.Kuonjezera apo, dzenje la shaft la ma rotor cores limayenera kuponyedwa muzitsulo za 2 -siteji kapena 3 -gawo la mapewa chifukwa cha zofunikira za dongosolo lothandizira. pachimake chitsulo ndi zofunika za ndondomeko dzenje mapewa.Mfundo yofananira yomwe tatchulayi ingagwiritsidwe ntchito.Mapangidwe a kufa akuwonetsedwa mu Chithunzi 7.
2.2.3Pali mitundu iwiri ya core stacking riveting nyumba: woyamba ndi wapafupi stacking mtundu, ndiye kuti, pachimake stacking riveting gulu sayenera kupanikizidwa kunja nkhungu, ndi kugwirizana mphamvu pachimake stacking riveting chingapezeke mwa ejecting. nkhungu..Mtundu wachiwiri ndi mtundu wa semi-close stacking.Pali kusiyana pakati pa nkhonya zachitsulo zachitsulo pamene imfa imatulutsidwa, ndipo kupanikizika kwina kumafunika kuonetsetsa mphamvu yomangirira.
2.2.4Kutsimikiza kwa makhazikitsidwe ndi kuchuluka kwa iron core stacking riveting: Kusankhidwa kwa iron core stacking riveting point kuyenera kutsimikiziridwa molingana ndi geometry ya chidutswa chokhomerera.Nthawi yomweyo, poganizira momwe ma electromagnetic magwiridwe antchito amagwirira ntchito komanso zofunikira zamagalimoto, nkhungu iyenera kuganizira za stacking riveting point.Kaya pali kusokoneza udindo wa nkhonya ndi kufa Ikani, ndi mphamvu ya mtunda pakati pa malo stacking riveting ejector pini ndi m'mphepete mwa nkhonya blanking.Kugawidwa kwa nsonga zokhotakhota pazitsulo zachitsulo ziyenera kukhala zofanana komanso zofanana.Chiwerengero ndi kukula kwa mfundo zomangirirana zikuyenera kutsimikiziridwa molingana ndi mphamvu yolumikizira yofunikira pakati pa nkhonya zapakati pachitsulo, ndipo njira yopangira nkhungu iyenera kuganiziridwa.Mwachitsanzo, ngati pali nkhonya zazikulu zozungulira zozungulira pakati pa nkhonya zapakati pachitsulo, zofunikira zogawanika za nsonga za stacking riveting ziyeneranso kuganiziridwa.Monga momwe tawonetsera pa Chithunzi 8.
2.2.5Geometry ya core stack riveting point ndi: (a) Cylindrical riveting point, yoyenera kutsekeka kwapakati pazitsulo zachitsulo; (b) V -zowoneka ngati zopingasa zokhala ndi mawonekedwe ozungulira, omwe amadziwika ndi mphamvu yayikulu yolumikizirana pakati pa nkhonya zapakati pachitsulo, ndipo ndi yoyenera kutsekera pafupi. kamangidwe ndi theka-pafupi-odzaza dongosolo la chitsulo pachimake;(c) L -woboola pakati stacking riveting mfundo, mawonekedwe amene amagwiritsidwa ntchito skew stacking riveting wa rotor pachimake cha AC galimoto, ndipo ndi oyenera pafupi- (d) Trapezoidal stacking riveting point, stacking riveting point imagawidwa kukhala trapezoidal yozungulira komanso mawonekedwe aatali a trapezoidal stacking riveting point, onse omwe ali oyenera kukhazikika kwapakatikati kwachitsulo, monga kuwonetsedwa pa Chithunzi 9 .
2.2.6Kusokoneza kwa stacking riveting point: Mphamvu yolumikizana ya core stacking riveting ikugwirizana ndi kusokoneza kwa stacking riveting point.Monga momwe tawonetsera pa Chithunzi 10, kusiyana pakati pa awiri akunja D a stacking riveting point bwana ndi kukula kwa m'mimba mwake d (ndiko kuti, kuchuluka kwa kusokoneza), komwe kumatsimikiziridwa ndi kusiyana kwa m'mphepete pakati pa nkhonya ndi kufa. pa nkhonya riveting mfundo, kotero kusankha kusiyana koyenera ndi mbali yofunika kuonetsetsa mphamvu pachimake stacking riveting ndi zovuta stacking riveting.
2.3Njira yolumikizirana yodziyimira yokha ya stator ndi ma rotor cores a motors3.3.1Direct stacking riveting: mu rotor blanking kapena stator blanking sitepe ya awiri pang'onopang'ono kufa, nkhonya nkhonya chidutswa mwachindunji blanking kufa, pamene nkhonya chidutswa zakhala zakhala pansi kufa ndi kufa Pamene mkati momangitsa mphete, nkhonya zidutswa. amalumikizidwa pamodzi ndi mbali zotuluka za stacking riveting pa chidutswa chilichonse chokhomerera. 3.3.2Kupondaponda ndi skew: tembenuzani kakona kakang'ono pakati pa chidutswa chilichonse chokhomerera pachitsulo chachitsulo ndikuchiyikapo.Njira yodumphira iyi nthawi zambiri imagwiritsidwa ntchito pakatikati pa rotor ya mota ya AC.Kukhomerera ndiko kuti pakatha nkhonya iliyonse ya makina okhomerera (ndiko kuti, nkhonyayo itatha kuponyedwa mu imfa yopanda kanthu), pa rotor yopanda kanthu ya imfa yopita patsogolo, rotor imatseka imfa, imalimbitsa mpheteyo ndikuzungulira.Chipangizo chozungulira chomwe chimapangidwa ndi manjawo chimazungulira pang'ono, ndipo kuchuluka kwa kasinthasintha kumatha kusinthidwa ndikusinthidwa, ndiko kuti, nkhonyayo ikakhomeredwa, imakutidwa ndikugwedezeka pakatikati pachitsulo, ndiyeno pakati pachitsulo mu rotary. chipangizo amazunguliridwa ndi ngodya yaing'ono.Chitsulo chokhomeredwa motere chimakhala ndi kugwedezeka ndi kupotoza, monga momwe tawonetsera pa Chithunzi 11.
Pali mitundu iwiri ya mapangidwe omwe amayendetsa chipangizo chozungulira mu nkhungu kuti chizizungulira;imodzi ndiyo njira yozungulira yoyendetsedwa ndi injini yodutsa, monga momwe tawonetsera pa Chithunzi 12.
Chachiwiri ndi kuzungulira (ie mechanical torsion mechanism) yoyendetsedwa ndi kayendedwe ka mmwamba ndi pansi kwa nkhungu yapamwamba ya nkhungu, monga momwe tawonetsera pa Chithunzi 13.
3.3.3 Kupindakugwedeza ndi rotary: Chidutswa chilichonse chokhomerera pachimake chachitsulo chiyenera kuzunguliridwa pakona yodziwika (nthawi zambiri ngodya yayikulu) kenako ndikumangirira.Kuzungulira kozungulira pakati pa zidutswa zokhomerera nthawi zambiri kumakhala 45 °, 60 °, 72 °, 90 °, 120 °, 180 ° ndi mitundu ina yozungulira yamakona akulu, njira iyi yodumphadumpha imatha kubweza cholakwika chodziunjikira chifukwa cha makulidwe osagwirizana. za zinthu zokhomeredwa ndikuwongolera mphamvu ya maginito ya mota.Kukhomerera ndiko kuti pambuyo pa nkhonya iliyonse ya makina okhomerera (ndiko kuti, nkhonyayo ikakhomeredwa mu kufa kosamveka), pa sitepe yopanda kanthu ya imfa yopita patsogolo, imapangidwa ndi imfa yopanda kanthu, mphete yomangirira ndi nkhonya. manja ozungulira.Chipangizo chozungulira chimazungulira ngodya yodziwika, ndipo ngodya yodziwika ya kasinthasintha kulikonse iyenera kukhala yolondola.Ndiye kuti, chikhomereracho chikakhomeredwa, chimayikidwa pakatikati pachitsulo chachitsulo, ndiyeno chitsulo chachitsulo mu chipangizo chozungulira chimazunguliridwa ndi ngodya yokonzedweratu.Kuzungulira pano ndi nkhonya kutengera kuchuluka kwa mfundo zokhomerera pachidutswa chilichonse.Pali mitundu iwiri yopangidwira kuyendetsa chipangizo chozungulira mu nkhungu kuti chizizungulira;imodzi ndi yozungulira yomwe imayendetsedwa ndi kayendetsedwe ka crankshaft ya nkhonya yothamanga kwambiri, yomwe imayendetsa chipangizo cha rotary drive kudzera m'magulu onse, kulumikiza ma flanges ndi ma couplings, ndiyeno chipangizo choyendetsa galimoto chimayendetsa nkhungu.Chipangizo chozungulira mkati chimazungulira.Monga momwe tawonetsera pa Chithunzi 14 .
Chachiwiri ndi kuzungulira koyendetsedwa ndi servo motor (chowongolera magetsi chapadera chikufunika), monga momwe tawonetsera pa Chithunzi 15.Mawonekedwe ozungulira lamba pamafa opitilira patsogolo amatha kukhala mawonekedwe amodzi, mawonekedwe otembenukira kawiri, kapena mawonekedwe amitundu yambiri, ndipo mbali yozungulira pakati pawo ikhoza kukhala yofanana kapena yosiyana.
2.3.4Kukhomerera kozungulira kozungulira: Chidutswa chilichonse chokhomerera pachimake chachitsulo chimafunika kuzunguliridwa ndi ngodya yodziwika bwino kuphatikiza ngodya yaying'ono yopindika (nthawi zambiri imakhala yayikulu + pang'ono) kenako ndikumangirira.Njira ya riveting imagwiritsidwa ntchito ngati mawonekedwe a chitsulo chapakati chobisala ndi chozungulira, kuzungulira kwakukulu kumagwiritsidwa ntchito kubweza cholakwika cha stacking chomwe chimayambitsidwa ndi makulidwe osagwirizana a zinthu zomwe zakhomeredwa, ndipo mbali yaying'ono yozungulira ndiyo kuzungulira komwe kumafunikira AC motor iron core.Kukhomerera kwake ndi kofanana ndi kukhomerera koyambirira, kupatula kuti ngodya yozungulira ndi yayikulu osati nambala yonse.Pakalipano, mawonekedwe amtundu wamba kuti ayendetse kuzungulira kwa chipangizo chozungulira mu nkhungu amayendetsedwa ndi servo motor (imafuna wolamulira wapadera wamagetsi).
3.4Kuzindikira kwamayendedwe a torsional ndi rotaryPakugunda kothamanga kwambiri kwa kufa kopitilira muyeso, pomwe chotsitsa cha nkhonya chili pansi pakatikati pakufa, kuzungulira pakati pa nkhonya ndi kufa sikuloledwa, kotero kusinthasintha kwa nkhonya kumakhala pansi. makina a torsion ndi makina ozungulira ayenera kusuntha pang'onopang'ono, ndipo ayenera kugwirizanitsa ndi kayendedwe kokwera ndi pansi kwa punch slider.Zofunikira zenizeni kuti muzindikire njira yozungulirayi ndi izi: pachiwopsezo chilichonse cha nkhonya slider, slider imazungulira mkati mwa 240º mpaka 60º ya crankshaft, makina ophatikizira amazungulira, ndipo amakhala osasunthika m'magawo ena aang'ono, monga kuwonetsedwa pa Chithunzi 16 .Njira yokhazikitsira mtundu wozungulira: ngati kuzungulira koyendetsedwa ndi chipangizo choyendetsa galimoto kumagwiritsidwa ntchito, kusintha kosinthika kumayikidwa pa chipangizocho;ngati kasinthasintha yoyendetsedwa ndi galimoto ntchito, izo zimayikidwa pa wolamulira magetsi kapena kudzera contactor induction.Sinthani mtundu wolumikizana nawo;ngati kusinthasintha koyendetsedwa ndi makina kumagwiritsidwa ntchito, sinthani kusinthasintha kwa lever.
3.5Makina otetezera ozungulira Popeza kufa kwapang'onopang'ono kumakhomeredwa pamakina othamanga kwambiri, chifukwa chozungulira chimafa ndi ngodya yayikulu, ngati mawonekedwe a stator ndi rotor siwozungulira, koma lalikulu kapena mawonekedwe apadera. mawonekedwe a dzino, pofuna kuonetsetsa kuti aliyense Malo kumene blanking yachiwiri kufa imazungulira ndi kukhala ndi yolondola kuti atsimikizire chitetezo cha nkhonya yopanda kanthu ndi mbali zakufa.Njira yachitetezo yozungulira iyenera kuperekedwa pakufa kopitilira.Mitundu ya njira zotetezera kupha ndi: makina otetezera makina ndi makina otetezera magetsi.
3.6Mawonekedwe amakono a kufa kwa ma motor stator ndi rotor coresZizindikiro zazikulu za kufa kwapang'onopang'ono kwa stator ndi rotor pachimake cha injini ndi:
1. Chikombolecho chimagwiritsa ntchito kalozera wapawiri, ndiko kuti, maziko a nkhungu akumtunda ndi apansi amatsogoleredwa ndi nsanamira zazikulu zoposa zinayi zazikulu zamtundu wa mpira, ndipo chipangizo chilichonse chotulutsira ndi zitsulo zapamwamba ndi zapansi zimatsogoleredwa ndi nsanamira zazing'ono zinayi. kuonetsetsa kulondola kwa kalozera wodalirika wa nkhungu;
2. Kuchokera pazolinga zaukadaulo za kupanga, kuyesa, kukonza ndi kusonkhanitsa, pepala la nkhungu limatenga zomangira zochulukirapo komanso zophatikizika;
3. Kuphatikiza pazigawo zodziwika bwino za kufa patsogolo, monga kalozera wamasitepe, njira yotulutsira (yopangidwa ndi stripper main body ndi stripper yogawa), kalozera wazinthu ndi chitetezo (chipangizo chodziwira molakwika), pali Kapangidwe kapadera ka Kufa kopitilira muyeso wapakati pachitsulo chamoto: monga chida chowerengera ndi kulekanitsa chodziwikiratu cha chitsulo pachimake (ndiko kuti, chida chokokera mbale), kapangidwe ka chitsulo chokhomerera, cholumikizira pini ya ejector. chitsulo pachimake blanking ndi riveting mfundo, kukhomerera chidutswa Kumangitsa dongosolo, kupindika kapena kutembenuza chipangizo, chitetezo chipangizo kutembenukira lalikulu, etc. kwa blanking ndi riveting;
4. Popeza mbali zazikulu za kufa kwapang'onopang'ono zimagwiritsidwa ntchito zolimba zolimba za nkhonya ndi kufa, poganizira momwe zimapangidwira komanso mtengo wazinthuzo, nkhonyayo imatengera mawonekedwe amtundu wamba, ndipo pabowo amatengera mawonekedwe azithunzi. , yomwe ndi yabwino kusonkhana.ndi kusintha.
3. Mkhalidwe ndi chitukuko cha teknoloji yamakono ya kufa kwa motor stator ndi rotor cores
Ukadaulo wodziyimira pawokha wamagalimoto a stator ndi rotor iron core idaperekedwa koyamba ndikupangidwa bwino ndi United States ndi Japan muzaka za m'ma 1970, yomwe idapanga bwino kwambiri pakupanga ukadaulo wamagetsi achitsulo chapakati ndikutsegula njira yatsopano yopangira zodziwikiratu. chitsulo cholondola kwambiri.Kukula kwaukadaulo wopita patsogolo ku China kudayamba chapakati pa 1980s.Poyamba chinali kugayidwa ndi kuyamwa kwaukadaulo wotumizidwa kunja, komanso chidziwitso chothandiza chomwe chimapezedwa potengera ukadaulo wa kufa kochokera kunja.Kumasulira kwapeza zotsatira zokondweretsa.Kuyambira pachiyambi cha nkhungu zotere mpaka poti titha kupanga tokha tokha tokha, luso la nkhungu zolondola pamakampani opanga magalimoto lawongoleredwa.Makamaka m'zaka zapitazi za 10, ndi chitukuko chofulumira cha makampani opanga nkhungu ku China, masitampu amakono amafa, monga zida zapadera zaumisiri, zikukhala zofunika kwambiri pakupanga zamakono.Ukadaulo wamakono wa kufa kwa stator ndi rotor pachimake cha mota wapangidwanso mokwanira komanso mwachangu.Poyambirira, idangopangidwa ndikupangidwa m'mabizinesi angapo aboma.Tsopano, pali mabizinesi ambiri omwe amatha kupanga ndi kupanga nkhungu zotere, ndipo apanga zisankho zolondola.The luso mlingo wa kufa akukula kwambiri, ndipo wayamba kutumizidwa ku mayiko akunja, amene wafulumizitsa chitukuko cha luso lamakono la dziko langa mkulu-liwiro masitampu.
Pakalipano, teknoloji yamakono yosindikizira ya stator ndi rotor pachimake cha galimoto ya dziko langa ikuwonekera makamaka m'zinthu zotsatirazi, ndipo mapangidwe ake ndi kupanga kwake kuli pafupi ndi luso la nkhungu zakunja zofanana:
1. Kapangidwe kake ka motor stator ndi rotor iron core progressive die (kuphatikiza kachipangizo kalozera kawiri, chipangizo chotsitsa, chida chowongolera zinthu, chida chowongolera masitepe, chida chochepetsera, chipangizo chodziwira chitetezo, ndi zina zambiri);
2. Zomangamanga mawonekedwe achitsulo pachimake stacking riveting mfundo;
3. Kufa kwapang'onopang'ono kumakhala ndi ukadaulo wodziyimira pawokha wa riveting, skewing ndi ukadaulo wozungulira;
4. The dimensional kulondola ndi pachimake fastness wa kukhomerera chitsulo pakati;
5. Kupanga mwatsatanetsatane ndi kuyika kwa zigawo zazikulu pakufa kopitilira;
6. Mlingo wa kusankha kwa magawo okhazikika pa nkhungu;
7. Kusankhidwa kwa zipangizo zamagulu akuluakulu pa nkhungu;
8. Zida zopangira zigawo zazikulu za nkhungu.
Ndikukula kosalekeza kwa mitundu yamagalimoto, ukadaulo komanso kusinthidwa kwamachitidwe ophatikizira, zofunikira pakulondola kwa chitsulo chamoto chikukulirakulira, zomwe zimayika patsogolo zofunikira zaukadaulo pakufa kwapang'onopang'ono kwa chitsulo chamoto.Chitukuko ndi:
1. Kupangidwa kwatsopano kwa mawonekedwe a kufa kuyenera kukhala mutu waukulu pakukula kwaukadaulo wamakono wamafa a motor stator ndi rotor cores;
2. Mulingo wonse wa nkhungu ukukulirakulira molunjika kwambiri komanso ukadaulo wapamwamba;
3. Zatsopano ndi chitukuko cha motor stator ndi rotor chitsulo pachimake ndi slewing lalikulu ndi zokhotakhota oblique riveting luso;
4. The stamping kufa kwa stator ndi rotor pachimake cha galimoto akukula mu njira ya teknoloji yopondaponda ndi masanjidwe angapo, palibe m'mphepete mwake, ndi m'mphepete zochepa zomwe zimadutsana;
5. Ndi chitukuko chosalekeza cha luso lapamwamba lothamanga kwambiri, nkhungu iyenera kukhala yoyenera pa zosowa za liwiro lapamwamba kwambiri.
4 Mapeto
Kugwiritsa ntchito ukadaulo wamakono wopondera kupanga ma stator ndi rotor cores a mota kumatha kupititsa patsogolo kwambiri luso laukadaulo wopanga magalimoto, makamaka m'magalimoto am'galimoto, ma motors olondola, ma motors ang'onoang'ono olondola a DC ndi ma AC motors, zomwe sizimangotsimikizira izi. -Tech performance ya mota, komanso yoyenera pazosowa zopanga misa.Tsopano, opanga zoweta zapakhomo amafa patsogolo pa motor stator ndi rotor iron cores ayamba pang'onopang'ono, ndipo mulingo wa mapangidwe awo ndi ukadaulo wopanga ukukulirakulira.Pofuna kupititsa patsogolo mpikisano wa nkhungu zaku China pamsika wapadziko lonse lapansi, tiyenera kulabadira ndikukumana ndi kusiyana kumeneku.
Kuphatikiza apo, ziyenera kuwonekanso kuti kuwonjezera pa zida zamakono zopangira zida zakufa, ndiye kuti, zida zamakina olondola, masitampu amakono amafa popanga ndi kupanga ma motor stator ndi ma rotor cores ayeneranso kukhala ndi gulu la akatswiri odziwa kupanga ndi kupanga.Uku ndiko kupanga zolondola.fungulo.Ndi internationalization wa makampani opanga, dziko langa nkhungu makampani mofulumira mogwirizana ndi mfundo za mayiko, ndi kuwongolera ukatswiri wa mankhwala nkhungu ndi azimuth zosalephereka pa chitukuko cha makampani nkhungu kupanga, makamaka masiku ano mofulumira chitukuko cha makono stamping luso, ukadaulo wamakono wa stator ndi rotor core Part Stamping udzagwiritsidwa ntchito kwambiri.
Nthawi yotumiza: Aug-10-2022